fix: add v1 otp routes and fail on email send errors

apps/users/src/handlers/auth.rs

@@ -45,6 +45,7 @@ pub struct RegisterPayload {
     pub phone:     Option<String>,
     pub password:  String,
     pub intent:    Option<String>,
+    #[serde(alias = "role_key", alias = "roleKey")]
     pub profession: Option<String>,
 }
 
@@ -337,7 +338,19 @@ async fn register(
     cache::otp::record_resend(&mut redis, &user.id.to_string()).await.ok();
 
     let user_name = format!("{} {}", user.first_name.unwrap_or_default(), user.last_name.unwrap_or_default());
-    let _ = state.mail.send_verification_email(&user.email, &user_name, &otp).await;
+    if let Err(e) = state.mail.send_verification_email(&user.email, &user_name, &otp).await {
+        tracing::error!(
+            error = %e,
+            email = %user.email,
+            endpoint = "/api/auth/register",
+            "Failed to send verification email"
+        );
+        return Err(err(
+            StatusCode::INTERNAL_SERVER_ERROR,
+            "Failed to send verification email",
+            "SMTP_ERROR",
+        ));
+    }
 
     Ok((StatusCode::CREATED, Json(RegisterResponse {
         user_id:        user.id.to_string(),
@@ -557,7 +570,14 @@ async fn verify_email(
     // Get user details for welcome email
     if let Ok(user) = UserRepository::get_by_id(&state.pool, user_id).await {
         let user_name = format!("{} {}", user.first_name.unwrap_or_default(), user.last_name.unwrap_or_default());
-        let _ = state.mail.send_welcome_email(&user.email, &user_name).await;
+        if let Err(e) = state.mail.send_welcome_email(&user.email, &user_name).await {
+            tracing::error!(
+                error = %e,
+                email = %user.email,
+                endpoint = "/api/auth/verify-email",
+                "Failed to send welcome email"
+            );
+        }
     }
 
     Ok((StatusCode::OK, Json(serde_json::json!({ "message": "Email verified successfully" }))))
@@ -594,7 +614,19 @@ async fn resend_otp(
     cache::otp::record_resend(&mut redis, &user.id.to_string()).await.ok();
 
     let user_name = format!("{} {}", user.first_name.unwrap_or_default(), user.last_name.unwrap_or_default());
-    let _ = state.mail.send_verification_email(&user.email, &user_name, &otp).await;
+    if let Err(e) = state.mail.send_verification_email(&user.email, &user_name, &otp).await {
+        tracing::error!(
+            error = %e,
+            email = %user.email,
+            endpoint = "/api/auth/resend-otp",
+            "Failed to resend verification email"
+        );
+        return Err(err(
+            StatusCode::INTERNAL_SERVER_ERROR,
+            "Failed to resend verification email",
+            "SMTP_ERROR",
+        ));
+    }
 
     Ok(silent_ok)
 }
@@ -729,5 +761,29 @@ async fn switch_role(
 
 pub fn v1_router() -> Router<AppState> {
     Router::new()
+        .route("/sign-up", post(v1_sign_up))
+        .route("/verify-otp", post(v1_verify_otp))
         .route("/resend-otp", post(resend_otp))
 }
+
+#[derive(Deserialize)]
+struct V1VerifyOtpPayload {
+    #[serde(alias = "code")]
+    otp: String,
+}
+
+/// POST /api/v1/users/sign-up
+async fn v1_sign_up(
+    State(state): State<AppState>,
+    Json(payload): Json<RegisterPayload>,
+) -> Result<impl IntoResponse, (StatusCode, Json<ErrorResponse>)> {
+    register(State(state), Json(payload)).await
+}
+
+/// POST /api/v1/users/verify-otp
+async fn v1_verify_otp(
+    State(state): State<AppState>,
+    Json(payload): Json<V1VerifyOtpPayload>,
+) -> Result<impl IntoResponse, (StatusCode, Json<ErrorResponse>)> {
+    verify_email(State(state), Json(VerifyEmailPayload { otp: payload.otp })).await
+}

crates/email/src/lib.rs

@@ -155,8 +155,7 @@ impl Mailer {
 
     async fn send_html(&self, to: &str, subject: &str, html_body: String) -> Result<()> {
         let Some(transport) = &self.transport else {
-            tracing::debug!("SMTP disabled — skipping email to {}", to);
+            return Err(anyhow::anyhow!("SMTP transport not configured"));
-            return Ok(());
         };
 
         let from: Mailbox = format!("{} <{}>", self.from_name, self.from_email).parse()?;